Monday, January 3, 2011

A Drywalling We Will Go

We finally made it to Payson on Sunday, December 26.  Our plans were to be up there on Christmas Eve, but Mike had been down with a cold for almost a week and still was not feeling 100%.  By Sunday he was feeling better and we needed to be up at the house by Monday to take our drywall delivery.

We got a call fairly early on Monday that our drywall was on its way.  The Home Depot delivery truck dumped 60 sheets of 1/2 inch drywall in our front yard, but for some reason did not have the sheets we needed for the kitchen ceiling.  I called Home Depot and discovered that the 8 pieces of 5/8" drywall had been incorrectly tagged as a customer pickup so the delivery guy had to go pick it up and bring it back.  We then spent the next couple of hours carrying the very heavy 12' sheets into the house.  Just recovering from a cold, this took a lot out of Mike and we did not accomplish any more work that day.

Lots of drywall to get into the house
With Matt home from college, we wanted to take advantage of his help and get as much drywall up as possible.  Using the drywall lift lent to us by my dad, we decided to tackle the kitchen ceiling first. This was our first time doing drywall and tackling a ceiling with cutouts (9 can lights and a ceiling fan box) presented a good challenge.  Our friends Doug and Ursi had given us a tip (which Mike had also seen on the internet) on covering the outlets and cutouts with lipstick and then pressing the drywall against the wall to mark where the cuts should be made.  Sounded like a good idea and looked good on YouTube, but the lipstick did not always make a full mark, plus it was really hard to get off.  However, we did get enough to get a good idea of where the cut should be made and did not have to do many re-cuts.  Mike used his Dremel tool that has a special drywall cutting blade and Matt stood by with the shop vac to keep from spreading too much dust as Mike cut.  The cutting went much better than the marking and the lift really helped us to support the drywall while measuring and cutting, then to hold the drywall in place while securing it.  Mike had decided long ago to use regular cordless drills with a special adjustable dimple bit (much cheaper than a special drywall driver).  With a few tests on some scrap pieces, we were able to get them adjusted properly and they worked very well.  Mike and Matt were a little nervous about going too deep, so a few screws had to be finished by hand, but once they got into a rhythm, most of the screws did not need adjusting.  We were able to finish all but two small sections of the ceiling before calling it quits for the day.  Mike and I woke up the next morning and, while Matt was sleeping in (surprise, surprise), finished the last couple of small pieces.

Dremel cuts clean holes

Matt helps to keep the dust to a minimum

Drywall lift made a big difference

Matt's impression of a lift
Next we decided to do the exterior walls, starting with the ones in the kitchen.  We found that marking the outlets while hanging the drywall on the walls was much more difficult than doing the ceiling.  We found it easier to measure, re-measure (very important step), mark, re-check marks (second most important step) and then cut the outlet holes.  As with the ceiling, we had to do very few modifications using this process.  In the whole drywall process, we found that our three most important tools were a drywall cutter that cuts both sides of the drywall at the same time, the Dremel for cutting holes and a newly purchased Craftsman multi-tool for trimming.  These tools surely made our life a lot easier.  We were able to complete the three exterior walls of the kitchen/dining room in two days of work.  We took one more day to do the front wall of the great room and the den.  We did not have too much trouble with weird angles and cuts in the kitchen, but had to make some very interesting cuts in the great room/den walls because, as expected, the walls are not square.  We decided not to come back to the house until the weather gets warmer, so we did not cut out the window openings so that people can't look in and see how empty the house is.

Great drywall cutting tool from Amazon

The lift did wonders on the walls too

Trimming some uneven boards

Front wall done, but window covered
The big news of the week was the large amount of snow Payson and the surrounding areas got starting on Wednesday.  It was a lot more than we had after Thanksgiving and we knew it would not be gone later that day.  It snowed most of Wednesday and part of Thursday.  Before the snow accumulated too much on Wednesday, Mike and I drove into town to buy some chains and an ice scraper for the car at WalMart.  We were not sure if we would need the chains, but did not want to be without them in case the weather continued to get worse.  We did not attempt to go on the roads again until Friday and by then we were barricaded in our driveway by the snow plow castoffs.  Mike had to use a regular shovel to dig a path out.  The roads were snow packed, but easy to drive on.  We picked up a few things in town and then decided to play hooky from house work and go to a movie and dinner.  The three of us saw Tron Legacy at the local cinema and enjoyed it, even though it was not in 3D.  We were going to take Matt to the airport diner for their regular Friday fish fry, but had noticed that El Rancho, the Mexican food restaurant we like so well, also offered an all you can eat fish fry and we decided to try it.  I did not think a fish fry at a Mexican place would be good, but both Mike and Matt really liked it.  In fact, Mike liked it better than the airport diner.

Zena covered in snow

Just the beginning, it got worse
We went back to the house and found things to occupy our time until midnight arrived.  Some of our friends are staying on the East Coast for a year and they decided to spend New Years at Times Square, so we texted them to see how it was going.  We have no TV service in Payson, so we could not watch the ball drop as our friends did in New York, but we celebrated just the same when midnight came.  Since Matt turned 9, we have not exchanged Christmas gifts in our family as we wanted Christmas to be centered on Christ's birth so we now exchange New Year's gifts (this actually works out really well for after Christmas sales).  Once midnight struck, we opened our gifts then went to bed.

Zena's New Year's snuggly

Matt made us a plaque for the house
That night did not just bring us a new year, it also brought us extreme temperatures.  In the morning we found that the overnight low was -0.8.  Our friends in New York had been wearing sweatshirts to the Times Square events and here in Payson it was below zero!  I decided to make the guys a nice New Year's Day breakfast and found that there was no water coming out of the hot side of the kitchen faucet. Mike discovered that the hot water line for the kitchen sink ran closer to the opening to the crawlspace than the cold line and, apparently, the water inside it had frozen overnight.  He spent time after breakfast wrapping insulation around both of the exposed lines running under the kitchen and enclosing those areas with insulation.  The water finally started running by the time he was done.  We do have plans to completely insulate the crawlspace, but there was not enough time before winter kicked in.  Another item to add to the summer projects.

Some other miscellaneous items we got accomplished this week included putting up the ceiling fan in the kitchen after the drywall was up, cleaning out the gutters in the front that were blocked with ice due to drain blockage and putting down some de-ice on the patios.  We also bought a wicker table on clearance and a cute little living Christmas tree that we decorated.  Our plan is to buy a new pine tree every year and then plant it so we have a memento of every year we've been in the house.

Our temporary kitchen table from Home Depot

Our living Christmas Tree to be planted in the Spring

Stats:  3 Home Depot trips; 4 Walmart trips
Remodeling expense 12/6-1/3: $1544
Remodeling expense to date: $25,827

Sunday, December 5, 2010

Another Inspection Under Our Belts

After all the work we did over the Thanksgiving week, we originally were not going to go back up again until Christmas.  But then Mike decided that it would be a good idea to get our next inspection completed so we would be ready to install the drywall over his Christmas break.  We thought we would leave after Mike got off work on Friday, meet the inspector in the afternoon and then spend the rest of the weekend enjoying Payson.  We contacted the inspector and found out he does not work Friday afternoons and already had a late morning appointment.  Mike still thought it was a good idea to have the inspection done, so he took off from work for the day and we scheduled an appointment with the inspector for 9am.

Since we were going to be there early on Friday, we called Waste Matters, the company who provides our roll-off unit, and asked them to pick up our full trash bin.  Over the Thanksgiving week, we filled it almost to the top with the windows and siding.  We still needed to have a trash bin on site for the drywall work, but found it would be cheaper to get the next smaller size as there is no tonnage charge per pick-up.  We scheduled for them to arrive later in the morning for the pick-up and delivery.

To save heating costs for one night, we drove up to Payson early Friday morning to be there in time for our 9am appointment.  We got to the house at 8:40am and our inspector had just pulled up.  He mostly reviewed the changes that had been requested in the previous inspection and then told us we were ready for the drywall.  The whole process took about fifteen minutes and yielded no problems - Yeah!

After unloading the car, we had extra time before Waste Matters was due to arrive, so we took the opportunity to take apart the old partial wood fence between our house and the neighbor on our east side.  The fence was mostly falling down and the wood was in bad shape.  We are not sure why it was there as the chain link fence that separated the yards was in fine shape.  We were able to dismantle the whole fence and get the wood into the dumpster just as the guy arrived to pick it up.  The replacement dumpster arrived about an hour later.  It looks more like the kind you would see at a business or apartment complex.  They didn't think they could get it in our back yard as the dump truck that picks up is wider than the delivery truck, but we wanted it secured to avoid other people using it (which apparently is a big problem in Payson as trash pickup is a separate service and pretty expensive).  After pruning a couple of branches from our juniper tree, they were able to drop the can behind the gate and the dump truck was able to get to it.  That was the end of our work for the weekend.

The dilapidated fence was an eyesore

The whole fence just topped off the dumpster

The view is much better with the fence gone

Our new smaller and cheaper dumpster

The dump truck just barely fits through the fence
A couple of hours later, our realtor came over to see our progress on the house.  I have been meaning to call him for awhile as I know he was interested in coming by, but the timing was never quite right.  It was good to see him again and he said he liked the changes we put in place and the house looked much better, even without the drywall.  His partner now wants to see the house since she had the original listing and worked with the owners.

We then went to town to cruise the thrift stores.  Mike was looking for some jeans and I am always looking for bargains.  After going to five stores, Mike found absolutely no jeans for men, but plenty for women.  I think it must be because men wear them until they fall apart or the jeans are bought up as soon as they get on the shelf, since men are not usually as picky at buying used clothing as women.  We did find a pair of work overalls for me ($1 compared to $35 at WalMart), a dog sweater for Zena and some other odds and ends. Since we did not find anything for Mike, we stopped by Walmart to check out what they had and he found a few pairs of pants and a couple of shirts for a great price.  He even got a pair of work boots to keep from ruining his tennis shoes while he's working on the house.  We had a great time shopping and just being together.

We wanted to do the insulation under the floor prior to the Christmas break, but decided we could save some money by adding it to another Home Depot bid order.  I calculated the rest of what we needed to buy from Home Depot (under our 1st phase remodeling budget which doesn't include flooring or kitchen) and it totaled around $3000.  We made of list of all the items and went to Home Depot to get SKU numbers and prices to provide with our bid. That took us a good part of the afternoon and, after this trip, we were both exhausted!

We have been too busy to take in very many of the local activities, but Saturday night was the Payson Electric Light Parade and we had heard it was a good one.  The weather this weekend was not as cold as the last time we were up, but we bundled up in our jackets, took our camping chairs and Zena, in her new sweater, and made our way down to Main Street.  We found a place to sit at the end of the route that gave us a fast getaway after the event was over.  They had a wonderful group of entries, though there were some difficulties with the spacing of the vehicles.  A few times it seemed that the parade was over, but since we had not seen Santa or my hairstylist, who was the snow queen, we knew there should be more.  Sure enough a few minutes later, the parade would start up again.  Zena hated the parade due to all the noise (sirens, bands, etc), and as soon as we got up to leave, she was pulling us back to the car.  Mike says she can't go again, but I think she just needs to get out and experience more things like this to get used to it so we'll see.

We decided to leave right after lunch on Sunday to get back to the valley and we winterized the place since we would not be back for a few weeks.  Mike's new connection on the main water line under the house worked perfectly to drain the extra water out of the pipes and made the process much easier than his previous method of blowing out the lines with an air compressor.  I just have to say that I am lucky to have married such a smart man.  Even though he has never done any of this kind of work before, he is a natural at it and I am so proud of him (love you sweetie).  He is going to put together a checklist for opening and closing the place in the winter just to be sure nothing is missed or in case Matt and I have to go up without him.

Stats:  2 Home Depot trips; 3 Walmart trips
Remodeling expense 12/3-12/5: $5
Remodeling expense to date: $24,283

Sunday, November 28, 2010

A Very Long and Cold Week

As we started this blog, we separated our entries by weekend and weekday activities.  The weekends usually involved Matt, Mike and myself, until Matt went to school, and then the weekdays were mostly contractor tasks.  For the past month or so, the contractors have been done and we have just had weekend entries, until now.  The past two years we have traveled to Houston to visit my sister's family for Thanksgiving and to see Matt.  This year we decided to use the Holiday to get as much work done as possible at our new place.  So this entry is going to be quite lengthy as we got a lot accomplished this past week.

It was a cold week and we decided to try out the new central heater that was installed in September.  We removed all the vent covers and flipped the breakers.  The house started to warm up and it became very comfortable, even at 68 degrees.  However, we did find, as it got colder, that it was running almost all the time.  It had been awhile since the installation and Mike was not around to receive instructions (I don't do too well with all that tech speak), therefore we really did not know much about the unit, apart from the fact that it was a heat pump system with an electric furnace backup which is supposed to kick in when the temperature gets below freezing.  The next morning we contacted the company we bought it from and they scheduled a service call for Monday.  We ended up having multiple service calls to get the proper configuration setup and have tests run to make sure the units were both operating correctly, something they assured us is usual with a new install.  The unit was running better after the extra work they did, but the technician told us they would order another part that would do a better job of switching to the electric furnace when the outside temperature got too cold.  Until that part comes in, there is a button on the thermostat that allows us to switch to the furnace at night when it is colder.

On Saturday, our good friends, Doug and Ursi, made a day trip to Payson on their motorcycle to visit us and see the house.  We gave them the grand tour, had some coffee and hot chocolate and visited for awhile.  We ran into town for a late lunch at Pizza Hut and then drove around the area near the airport on our way back.  The houses there have airplane garages and the streets are wide to accommodate airplane traffic.  Even the streets signs have been modified to be close to the ground to go under the airplane wings.  Doug loves big garages and enjoyed the sightseeing.


House with attached hangar (NOTE: low street sign)
 There were other events that happened this week that did not have anything to do with fixing up the house.  I have been needing to get my hair cut and found someone in town whose hairstyle I liked.  She gave me the name of her stylist and I had my hair done there.  I really liked the girl who did my hair and, though it was a little darker than I expected, I liked the look.  Then, the neighbor that lives to our west told me she was going into the hospital for a procedure the day before Thanksgiving.  She said she had a ride, but I offered to be her backup.  The day before she was supposed to go in, she came over and said she did need a ride and she had to be there at 6 in the morning. I spent most of the morning with her, then went to my hair appointment and then back to the hospital to take her home.  I checked on her once later in the day, but then her brother arrived that night to take care of her and drive her to the valley for Thanksgiving.  Mike and I were originally going to cook steaks for our Thanksgiving dinner, but my new hairstylist told me that she had heard the Mazatzal Casino had a great buffet and we decided to try it out.  We arrived around 7pm and it was not at all crowded and it was one of the best meals we have had.  They had turkey, ham, and roast beef, along with a salad bar, all the sides dishes and dessert.  It was a good and filling meal, with no work or clean up on our part.

Now for the work part of the week.  We had quite an intense schedule planned for ourselves and hoped we could complete all the activities before our nine days were up.  Before we could start putting in the insulation, we had to complete the framing work in the kitchen.  On a previous weekend, we had cut about half of the 2x4s needed for the ceiling roll bars and cabinet supports, so we finished that project first.  Once that was done, Mike and I placed all the supports into the correct locations (I had everything laid out on paper) and then used our new nail gun to secure them.  We found some great deals at Home Depot and Lowes on an air tank and a gun set (framing nailer, brad nailer, pin nailer and palm nailer).  In the past, we had used Craig's equipment, but he cleared all that out after he finished up the electrical trim work.  It was a big time saver over hammering by hand, plus kept Mike from hitting his thumb (as he does quite frequently).

2x4s between new ceiling studs to keep
new wood from rolling

2x4 pieces added to use as
kitchen cabinet supports
We had plumbing in the kitchen for our future sink and we set up our camp table above the pipes as a place to do dishes (which allowed me to look out our new kitchen window).  In order to do the dishes, I had to bring in water by bucket from the hall bathroom.  I asked Mike if he could rig up something that would attach to the new plumbing in the kitchen.  He salvaged the kitchen faucet from the old sink and attached it to the plumbing outlets, then secured the faucet to a couple of 2x4s and set it up next to the sink.  I now have running water, but I still have to drain the sink into a bucket and dump it in the tub.  Still, much better than the previous setup.

Recycled kitchen faucet on our camp sink table

Connections to kitchen plumbing
After the roll bars and cabinet supports were in place, we were ready to insulate the kitchen ceiling.  We did the ceiling first because most of the cold air was coming in through the soffit holes that Bob put in when he replaced the roof.  Because of the way the ceiling was originally installed, we did not have a lot of room for insulation.  The joists were 4" near the north wall of the kitchen and only got to the necessary 6 1/2" inches required for R19 about 3 feet out.  We did not want to block the soffit ventilation, so we got agreement from the town inspector to install both R13 and R19 (R19 is code so this was a pretty big concession).  We put up the R13 with kraft paper and then installed the R19 without paper backing in the rest of the ceiling using a 6mil plastic sheet for the vapor block.  From everything we've read, the can lights we installed are a major source of air leaks (wish we knew this before putting them in), though we did learn we had the kind of cans that would allow us to pack insulation around them to help with this problem.  We felt we did a great job, for our first time insulating, and found it reduced the air flow in the room.  Mike discovered that we were still getting drafts coming through the back door, which has not been insulated as we are waiting until we put in the front door and replace the outside trim.  Mike stuffed some insulation in the cracks and replaced one of the weather strips at the top of the jam and that seems to have solved the problem.

Another picture of me working with insulation

I did all the measuring and cutting

Working around the can lights

R13 is a tight fit
Finished insulation in the kitchen ceiling
Over three days in the week, we installed the final three new windows.  We waited to put these windows in until this week because they each required extra framing to complete the installation.  Now that we had the nail gun, it made the task much simpler, but it still was very difficult.  The opening for our bedroom window was not big enough and had to be expanded.  It also had no header so we had to add the header, new supports and a new sill board after removing the old window, which was a task in itself.  This was the only original window which had actually been installed correctly.  All the other ones had been attached to the outside of the siding, but this one was under it.  We had to cut the siding before we could get to the window to remove it, then cut the siding again to the right size for our new window.  Mike loves cutting the siding as he gets saw dust all over him.  The next window replaced was in the dining room and there we had to add a header and replace the sill and one other framing board.  This window install was much easier than the bedroom, in fact Mike did most of the work himself as this was the morning I was at the hospital with the neighbor and got my hair cut.  I arrived home in time to help lift the new window in place.   The last window was on the west wall of the great room.  This window only required a new sill board, but we also needed to replace two of the siding pieces as they had a large hole left from the removal of the swamp cooler.  Since it was cold outside, I decided to set up the saw horses in the house and paint the panels before we installed them.  This worked much better than painting them after they were up as I was able to get better coverage this way (basically dumped a bunch of paint on the board and pushed it around, and into all the cracks, with the roller).  I also painted all the trim for the three windows.  After getting the siding off and replacing the sill, we had to lift a 6'x 4' dual paned window (approx. 100 lbs) up about 10' to fit into the opening.  We had to do this twice: the first time to mark the opening once we had it leveled and squared and then again after the opening was cut.  It was very scary and we were thankful that we brought our ladder from the valley so we could make a scaffold.  It was nice to have all our windows installed and they really make a difference in the appearance of the house.

New master bedroom window with framing

Master bedroom window from the outside

Mike on scaffold cutting opening

Getting sawdust all over him

The new dining room window and framing

Holding the new window in place for photo op

The new window and siding - no more hole

The two new windows all trimmed up
Now that all the framing and windows were complete, we started on the exterior wall insulation.  The first part of the process was to fill in all the holes in the floor and ceiling studs and siding.  This was where all the wires, pipes and outlets created gaps that went into the crawlspace, attic or outside.  We used the spray expanding foam for these areas.  It took two cans to fill them all in, including the gaps between the new floor and the walls in the kitchen.  Next we decided to start putting up the batting insulation in the master bedroom so that we could reduce our use of the central heat at night and still be cozy in our room.  Although it was quite messy, though not as bad as doing insulation above your head, the install went fairly smoothly.  It took us a little over two days to complete the whole house.  The worst room was the kitchen with all the extra cabinet supports.  We had to stuff insulation behind the supports and make quite a few more cuts than the full floor to ceiling sheets we used in most of rest of the house.  After completing the west wall of the kitchen, We decided to use unfaced insulation on the remaining wall so we had to peel the insulation off the paper facing and then we covered the wall with leftover plastic from the ceiling.  This allowed us to cover the entire wall with a vapor barrier which gave us less breaks and less possible leaks.  As the west wall of the kitchen will eventually become an interior wall (after the bedroom expansion), we decided the extra breaks in the vapor barrier were not a big issue (at least not big enough for us to redo the insulation).  To complete the insulation, Mike used two more cans of the expanding foam (these were for large gaps) to fill in the space between the block foundation and the wood supports around the outside of the house.  This will help to keep critters out of our crawlspace and reduce the flow of air down there.

Master bedroom insulated

Matt's room insulated

The den only needed one wall insulated

Insulation on one of the great room walls

The dining room insulation completed

Progress on the kitchen wall insulation

Kitchen insulation completed

Expanding foam to fill around foundation
When we woke up around 7:30am on our last day (Sunday after Thanksgiving), we found it had started snowing.  The snow that was falling was more like ice pellets and was very crunchy when you walked on it.  Zena did not seem to mind the snow and continued to play as normal outside.  It snowed off and on until almost 10am but the later snow was more like the flakes we are used to seeing.  All in all it dropped about 2 inches.  It was fun to see while it lasted, but by the time we left for the valley later in the day, luckily for us most of the snow had melted.

Snow pellets

The backyard after it stopped snowing

A nice layer of snow in the front yard

Our car's first taste of snow
The last change we made was to add a faucet connection to the main plumbing line to help with winterizing the house.  After trying to blow out the pipes the last time we winterized it, Mike decided he could install a Shark Bite connection with a faucet attachment into the line that comes from the street into the crawlspace.  This would make this faucet the lowest point in the line and, after opening all the valves in the house, he could drain the water left in the pipes through this spigot into a bucket.  He cut the pipe, after shutting the water off at the street and running the house faucets, and got about 1/4 of a bucket full of water.  The new attachment installed very easily but we will need to wait until our next trip to see if there were any leaks.  After draining the hot water tank and adding RV antifreeze to the toilets and traps, we were wrapped up and ready to go home.

We had decided earlier in the week to track our electric usage to see how much the new system was costing us and found that it was right around $100 for the week.  The was not quite an accurate representation of what future costs would be as we had no insulation at the beginning of the week and also had heat pump/furnace issues.  We did notice that the system did not cycle as much as more insulation was put up in the house.  We will have to see how we do on future visits.  This week did confirm that we will need to install a wood stove or fireplace sometime in the future, not just for extra heating, but also because there is nothing like a nice warm fire.

Stats:  6 Home Depot trips; 5 Walmart trips
Remodeling expense 11/13-11/28: $641
Remodeling expense to date: $25,446

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